قراءة كتاب How to make rugs
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white. Orange and red are both colours which can be relied upon when prepared from the ordinary “Magic” dyes of commerce. Turkey red especially is safe to last, even when applied to cotton. In the general disapproval of mineral dyes, this one may certainly be excepted, as well as the crimson red known as “cardinal,” which is both durable and beautiful, in silk or woolen fibre or texture.
After good warps are secured, the second material needed is filling; and here the subject of old and new rags is to be considered. Of course, cloth which has served other purposes, as in sheets, pillow-cases, curtains, dress skirts, etc., is still capable of prolonged wear when the thin parts are removed and those which are fairly strong are folded and bunched into carpet filling; and for family use, or limited sale, such rags—dyed in some colour—are really desirable. Good varieties of washable rugs can be made of half-worn cotton without dyeing (although they will not be as durable as if made from unworn muslin) by using blue warps to white fillings. The colour effects and methods of weaving will be the same whether old or new rags are used; but in making a study of rag rug weaving from the point of view of building up an important industry, it is necessary to consider only the use of new rags and how to procure the best of them at the cheapest rates.
There is a certain amount of what is called waste in all cloth mills, either cotton, wool or silk, and also in the manufacture of every kind of clothing. The waste from cotton mills, consisting for the most part of “piece ends,” imperfect beginnings or endings, which must be torn off when the piece is made up, are exactly suitable for carpet weaving; and, in fact, if made for the purpose could hardly be better. These can be bought for from ten to twelve cents per pound. The same price holds for ginghams and for coloured cottons of various sorts.
Cutting from shirt-making and clothing establishments are not as good. In shirt cuttings the cloth varies a good deal in thickness, and, in addition to this disadvantage, cannot be torn into strips, many of the pieces being bias, and therefore having to be cut. It is true that while this entails additional use of time in preparation, bias rags are a more elastic filling than straight ones, and if uniformly and carefully cut and sewed a rug made from them is worth more and will probably sell for more than one made of straight rags.
Shirt cuttings sell for about three cents per pound, and while a proportion of them are too small for use and would have to be re-sold for paper rags, the cost of material for cotton rugs would still be very trifling. Suitable woolen rags from the mills sell for twenty-five cents per pound. Tailors’ and dressmakers’ cuttings are much cheaper, and very advantageous arrangements can be made with large establishments if one is prepared to take all they have to offer.
One difficulty with woolen rags from tailoring establishments is in the sombreness of the colours; but much can be done by judicious sorting and sewing of the rags, for it is astonishing how bits of every conceivable colour will melt together when brought into a mixed mass; also if they are woven upon a red warp the effect is brightened.
Having secured materials of different kinds, the next step is in the cutting and sewing, and here also new methods must step in.
The old-fashioned way of sewing carpet rags—that is, simply tacking them together with a large needle and coarse thread—will not answer at all in this new development of rug making. The filling must be smooth, without lumps or rag ends, and the joinings absolutely fast and fairly inconspicuous. Some of the new rags from cotton or woolen mills come in pieces from a quarter to a half-yard in length and the usual width of the cloth. These can be sewed together on the sewing machine, lapping and basting them before sewing. They should lap from a quarter to a half inch and have two sewings, one at either edge of the lap. If sewed in this way they can afterward be torn into strips, using the scissors to cut across seams. It can be performed very speedily when one is accustomed to it, and is absolutely secure, so that no rag ends can ever be seen in the finished weaving.
If the cloth pieces which are to be used for rags are not wide enough to sew on the sewing machine, they should be lapped and sewed by hand in the same way, unless they happen to have selvedge ends, in which case they should by all means be strongly overhanded. This makes the best possible joining, as it is no thicker than the rest of the rag filling, and consequently gives an even surface. Good sewing is the first step toward making good and workmanlike rugs.
Whenever the rags can be torn instead of cut, it is preferable, as it secures uniform width. The width, of course, must vary according to the quality of cloth and weight desired in the rug. A certain weight is necessary to make it lie smoothly, as a light rug will not stay in place on the floor. In ordinary cotton cloth an inch wide strip is not too heavy and will pinch into the required space. If, however, a door-hanging or lounge-cover is being woven, the rags may be made half that width.
CHAPTER II.
THE PATTERN.
When proper warp and filling are secured, experimental weaving may begin. If the loom is an old-fashioned wooden one, it will weave only in yard widths, and this yard width takes four hundred and fifty threads of warp. Warping the loom is really the only difficult or troublesome part of plain weaving, and therefore it is best to put in as long a warp as one is likely to use in one colour. One and a half pounds of cotton rags will make one yard of weaving.
The simplest trial will be the weaving of white filling, either old or new, with a warp of medium indigo blue. Of course each warp must be long enough to weave several rugs; and the first one, to make the experiment as simple as possible, should be of white rags alone upon a blue warp. There must be an allowance of five inches of warp for fringe before the weaving is begun, and ten inches at the end of the rug to make a fringe for both first and second rugs. Sometimes the warp is set in groups of three, with a corresponding interval between, and this—if the tension is firm and the rags soft—gives a sort of honeycomb effect which is very good.
The grouping of the warp is especially desirable in one-coloured rugs, as it gives a variation of surface which is really attractive.
When woven, the rug should measure three feet by six, without the fringe. This is to be knotted, allowing six threads to a knot. This kind of bath-rug—which is the simplest thing possible in weaving—will be found to be truly valuable, both for use and effect. If the filling is sufficiently heavy, and especially if it is made of half-worn rags, it will be soft to the feet, and can be as easily washed as a white counterpane; in fact, it can be thrown on the grass in a heavy shower and allowed to wash and bleach itself.
Several variations can be made upon this blue warp in the way of borders and color-splashes by using any indigo-dyed material mixed with the white rags. Cheap blue ginghams, “domestics” or half-worn and somewhat faded blue denims will be of the right depth of color, but as a rule new denim is of too dark a blue to introduce with pure white filling.
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