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قراءة كتاب Laboratory Manual of Glass-Blowing

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‏اللغة: English
Laboratory Manual of Glass-Blowing

Laboratory Manual of Glass-Blowing

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دار النشر: Project Gutenberg
الصفحة رقم: 5

more than is desired. Care must also be taken to keep the parts of the tube in the same straight line, or as near it as possible, during the heating and all other manipulations.

When flanging a tube, it is held and rotated with the left hand as above described, while the right hand holds the flanging tool.

When part of the end of a tube must be heated, as in Exercise 6, and rotation must be very carefully performed and continued during the blowing, both hands are used. The right hand is held as above described, and the left hand close to it and either as above described or else with the palm toward the right, grasping the tube in the same way as the right hand does. This puts both hands in a position where the tube may be blown and rotated uniformly while its axis is kept horizontal.

Smoothness and exactness are the two things for which the beginner must constantly strive in glass-blowing, and they are only attained by a careful attention to the details of manipulation, with a steady hand and watchful eye. Every move must count, and the exercise must be finished with a minimum of reheating and retouching, for the best results.


CHAPTER III

ELEMENTARY EXERCISES

EXERCISE NO. 1

Joining Two Pieces of Tubing, End to End—First Method

This exercise is most easily learned on tubing with an exterior diameter of 14 inch, or a little less, having moderately heavy walls. A piece of such tubing is heated before the blow-pipe at a point ten or twelve inches from the end, and there drawn out to a capillary as previously described (page 9). The capillary is sealed off about two inches from the main tube, and the latter is cut near the middle. Care should be taken to get square ends where the cut is made (page 7). The flame is now so regulated that it is a little broader than the diameter of the tube, the sealed half of the tube taken in the left hand and the other half in the right. The open end of the sealed part and one of the ends of the other part are now held in opposite sides of the flame, inclined at a slight angle to one another as indicated in Fig. 5, and rotated and heated until the surfaces of both ends are just softened. The two ends are then carefully and quickly brought together (a, Fig. 6), removed from the flame and pulled apart a little, to reduce the lump formed at the joint as much as possible, as indicated in b. The joint is then tested by blowing into the open end of the tube to see if it is tight. If so, the flame is reduced to half or less than half of its former size, and the joint heated in it, holding the tube and continually rotating it as directed in the last chapter (page 13).

Fig. 5.—Softening ends of two pieces of tubing.



Fig. 6.—Joining two pieces of tubing end to end—first method.

As the tube softens and tends to shrink, the two ends are pressed together a little and the walls allowed to thicken slightly, as in c. It is then quickly removed from the flame and gently blown as indicated in d, continuing the rotation of the tube during the blowing, and at the same time pressing the ends of the tube together a little so as to make a short thick-walled bulb. The joint is then returned to the flame and reheated, rotating as before, shrinking to about the shape of e. When this stage is reached, the glass should be very hot and fluid, and the mass of hot glass thick enough to remain at its working temperature for about five seconds after removal from the flame. The glass is now reblown as indicated in f, to form a bulb having walls of practically the same thickness as the original tube. As soon as the bulb is blown, the tube is removed from the mouth, held horizontally in front of the worker, and gently drawn out to form one continuous tube, as indicated in g. During both the blowing and drawing of this bulb the rotation must be continued, and both blowing and drawing must be carefully regulated so that the resulting tube may have the same internal and external diameter at the joint as elsewhere.

Discussion.—In making the original joint, (a, Fig. 6), care should be taken that the lump formed is as small as possible so that it may be entirely removed during the subsequent operations. For this reason, only the very tip ends of the two pieces of tubing are held in the flame, and the softening should not extend more than 116 inch down the tube. As soon as the ends are sufficiently soft to stick together, they are made to do so. The first drawing of the tube (b) should take place immediately, and reduce the lump as much as possible without making the adjacent walls of the tube thin. The whole purpose of the rest of the manipulation is to absorb or "iron out" the lump at the joint. For this reason, care is taken that this lump is always in the center of the flame while the joint is being heated, and a small flame is used so that little of the main tube may be softened. During the first shrinking of the joint (c) the walls next the lump, being thinner than it is, reach the softening temperature first and are thickened by the slight pushing together of the ends, so that they taper from the lump to the unchanged wall. Upon blowing this joint, these thickened walls blow out with the lump, but as they are thinnest next the unchanged tube, they stiffen there first. Then as the thicker parts are still hot, these blow out more, and with the lump make a more or less uniform wall. By this first operation most of the lump will have been removed, provided it was not too large at first, and the tube was hot enough when it was blown. Beginners almost invariably have the glass too cool here, and find difficulty in blowing out a satisfactory bulb. Under such circumstances the lump will be scarcely affected by the operation.

During the shrinking of this bulb, the thinner parts of course are the first to reach the softening point, and thus contract more than the thick parts, so that practically all of the lump can be absorbed, and a uniformly thickened part of the tube left as in e. When this is just accomplished, the second bulb must be blown during one or two seconds, and the tube then drawn out as described, so as to change the bulb to a tube. The drawing must proceed with care: portions nearest the unchanged tubes are the first to reach the proper diameter, and must be given time to just set at that point before the center of the bulb is finally drawn into shape. The drawing is perhaps best done intermittently in a series of quick pulls, each drawing the tube perhaps 116 inch, and each taking place as the thumbs and first fingers grasp the tube for a new turn in the rotation. If the tube is not rotated during the blowing, the bulbs will be lop-sided and it will be impossible to get a joint of uniform wall-thickness; if rotation is omitted during the drawing, the tube will almost invariably be quite crooked.

If the lump still

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