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قراءة كتاب Life in a Railway Factory

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‏اللغة: English
Life in a Railway Factory

Life in a Railway Factory

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دار النشر: Project Gutenberg
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for this in the furnaces. Care is taken to save it from over-heating and waste, and when it finally emerges from the rolls it is set apart by itself and labelled for its superior quality.

Various prices, ranging from 15s. to 50s. a ton, are paid for shingling and forging. These depend upon the weight of the piece and the degree of finish required. The shingler is clever and expert, and he is not highly paid at the works, considering his usefulness, for he is a great manufacturer. Thousands of tons of metal must pass through his hands in the course of a year, and the work is very hot and laborious. By the age of fifty the shinglers and forgemen are usually worn out and superseded at the forge. When they can no longer perform their duties at the steam-hammer they are removed from the manufacturing circle and presented with a broom, shovel, and wheel-barrow. Their wages are cut down to that of a common labourer, and thus they spend their few remaining years of service. At an early age they drop off altogether, and their places are filled by others who have gone through the same experience.

The running of the iron from the furnace to the steam-hammer and back again to the rolls is chiefly performed by boys and young men. The majority of these come from the villages round about, for the town lads, as a rule, are much too wideawake for the business; the work is too hard for them. Living close to the factory they know by report which shops to avoid, and if, by misadventure, they happen to get a start in such a place they are very quickly out of it. Accordingly the more laborious work usually falls upon those who dwell without the town. It is the same with the men. Those who live in the borough nearly always obtain the easier berths; John and George do the heavy lifting and heaving.

Accidents are frequent at the rolling mills. Burns are of common occurrence, and they are sometimes very serious and occasionally fatal. Great care is requisite in moving about amid so much fire and heated material, for everything — the floors, principals, rollers, the bogie handles, tools and all — is very hot. Some of the carrying is done with a kind of wheel-barrow that requires a special balance. The least obstruction will upset it, and a little awkwardness on the part of the workman is sufficient to bring the weltering burden down to the ground. Not long ago, as a youth was drawing a large, whitehot pile from the furnace to the steam-hammer, he slipped on the iron floor and fell at full length on his back upon the ground. As he fell the bogie inclined forward and the huge pile slid down and lodged on his stomach, inflicting frightful injuries. He was quickly rescued from his tortuous position, but there was no hope of recovery from such an accident, and he died a day or two afterwards. He, too, was of the neighbouring village.

You can always tell these young men of the steam-hammer or rolling mills, whenever you meet them. They are usually lank and thin and their faces are ghastly white. Their nostrils are distended; black and blue rings encircle their eyes. Their gait is careless and shuffling, and their dress, on a holiday, is a curious mixture of the rural and urban styles. On week-days they are as black as sweeps, and the blacker they are the better, in their opinion, for they take pride in parading the badge of their profession and are not ashamed of it as are their workmates who dwell in the town.

I have said that formerly much more iron was manufactured on the premises than is the case at this time. Then the steam-hammer shed, in which nothing but forging is done, was a flourishing place. All the wheels for the engines and waggons, together with piston rods, driving gear, axles, and cranks, were made there. These are obtained elsewhere now, some in England and Scotland, and other parts from abroad. Steel has superseded iron in a great degree, too, being harder, tougher, stronger and cheaper. The combined skill of the chemist and scientist has simplified the manufacture of it, and it is to be obtained in large quantities. But steel rusts much more quickly than iron, and does not last nearly as long in exposed positions on the vehicles.

Formerly all wheels were made of wrought iron and a great part of the work was done by hand. First of all the sections were made under the steam-hammer, in “T” pieces and boss ends, and shut in the middle. These were for the spokes. Then the “T” ends were incurved and joined together all round till the rim of the wheel was finished. After that, there remained to form the centre and make the “boss” solid and compact. As the boss sections were made to fit together in the middle, they only required to be heated and welded. Accordingly they were placed on an open forge, built round with damp coal-dust to contain and concentrate the heat, the boss being exactly over the centre of the fire. Another forge, close at hand, contained a large round iron washer, similarly placed, to which was attached an iron bar for lifting it from the fire. Both heats were prepared simultaneously. Then the wheel, lifted by a crane, was quickly removed from the forge, turned upside down and placed on the steam-hammer block. The washer was brought out at once and clapped on smartly, and down came the heavy monkey. Half-a-dozen blows were sufficient to make the weld. Then it was removed from the steam-hammer and laid on an iron table and the smiths set about it with their tools to finish it off, three or four men striking alternately on one “flatter” or “fuller,” with perfect rhythm and precision, the chief smith directing operations and working with the rest.

Those were the palmy days for the smithy. Wages were high and the prices good, and the work made was solid and strong. Now all wheels are manufactured of cast steel and with little hand labour. The molten metal is simply poured into moulds, allowed to cool and afterwards annealed in special furnaces. One can easily imagine the immense amount of labour saved in the operation, though the wheels are not as elastic and durable.

Situated near the piles of new material are the scrap bunks. These are old waggons that have served their turn on the railway and, instead of being broken up, have been lifted bodily from the sets of wheels and deposited on the ground as receptacles for the large quantities of scrap made in the workshop. What miles these old waggons have gone! What storm and stress they have endured! What burdens they have borne! East and west, north and south, over hills and bridges, through valleys, past miles upon miles of cornfields and meadows, green and gold, red and brown by turn, in rain and snow, winter frost and summer sunshine, by day and night, year after year together.

These waggons, if they could speak, would tell you they have visited every station and town on the system. They have crossed the Thames, the Severn, the Kennet, the Upper and Lower Avon, the Wye, the Dee, the Towy, the Parrot and the Tamar, times out of number. They have gone through dark tunnels, over dizzy viaducts, past cathedral cities and quaint old market-towns, villages, and hamlets, sleeping and waking, at all hours of the day and night, drawn on, and on, and on by the tireless iron steeds, piled up with all sorts of goods and commodities for the use of man — stones to build him houses, iron to strengthen them, corn to feed him and his family, and materials to clothe them. They would tell you of many lovely woods and forests through which they have journeyed, and seaside towns, with the strong blue ocean in view, sometimes running perilously near the beach, at others hidden in deep cuttings, where the banks are blue with violets, and yellow with the pale gold of the cowslip, followed by the endless array of the ox-eyes, toadflax, and sweet wild mignonette. And they

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