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قراءة كتاب The Water Supply of the El Paso and Southwestern Railway from Carrizozo to Santa Rosa, N. Mex. American Society of Civil Engineers: Transactions, No. 1170
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The Water Supply of the El Paso and Southwestern Railway from Carrizozo to Santa Rosa, N. Mex. American Society of Civil Engineers: Transactions, No. 1170
in., except on 19 miles of the pump main between Coyote and Corona where the estimated maximum pressure is 310 lb.
Investigation justified the assumption that wood pipe under a pressure of 130 lb. would give satisfactory service for 25 years, on which basis it would be less expensive than cast iron, and therefore it was used. Cast iron was considered preferable to steel for pressures not exceeding 310 lb. on account of its greater durability.
Wood Pipe.—Machine-made, spirally-wound, wood-stave pipe, made in sections from 8 to 12 ft. long, with the exterior surface covered with a heavy coat of asphalt, was selected in preference to unprotected, continuous, stave pipe. The diameters were not so great as to require the latter.
The first 40 miles of wood pipe was furnished by the Wykoff Wood Pipe Company, of Elmira, N.Y., and the Michigan Pipe Company, of Bay City, Mich., delivered the remaining 76 miles.
The pipe is wound with flat steel bands of from 14 to 18 gauge and from 1 to 2 in. wide. The machine winds at any desired pitch and tension. At each end the spiral wind is doubled two turns, the second lying over the first and developing a frictional resistance similar to that of a double hitch of a rope around a post. The ends of the band are held by screw nails or a forged clip, the latter being the better. It has two or three spikes on the under side which seat into the stave, and two side lugs on top which turn down over the band. The latter passes twice over the seat on the clip, the first turn holding the clip to the stave, while the second turn is held by the lugs which are hammered down over it. The end of the band is then turned back over the clip and held down by a staple.
The staves are double-tongued and grooved and from 1-3/8 to 2 in. thick. The smaller thickness is sufficient. The exterior face of the staves should be turned concentric with the axis of the pipe and form a circle, so that the band will have perfect contact with the wood.
The joints are formed by turning a chamber in one end of the pipe and a tenon on the other, or both ends are turned to a true exterior circle and driven into a wood or steel sleeve. The chamber and tenon were used in this work.
Finally, each piece of pipe is covered with as much hot asphalt as it will carry.
Steel Bands.—The specifications required bands of mild steel, of 60,000 lb. strength, with an elastic limit half as great. The winding was spaced to limit the tension to 15,000 lb. per sq. in. If severe water-hammer is present, the ordinary working stress should be materially less than the latter, otherwise the spiral bands will stretch enough to permit the water to spurt out between the staves. This was determined to be true on 4,500 ft. of 12-in. pipe connecting the Carrizozo Reservoir with a water column at the roundhouse there. In pumping tests at the mills, attempts were made, at various times, to burst the pipe, but they never succeeded. Before the elastic limit was exceeded, the water was running out between the staves as fast as the pump forced it in. On the following day, pipe thus tested would carry the pressure for which it was designed without leaking. Except for defects in the band, pipe of this kind will not burst in the service for which it is properly designed. This is true, without exception, of the 100,000 pieces of pipe in this service.
There has been some trouble with a number of the riveted splices on the banding. Such a splice occurs for every spool of banding used. In every case where one of these splices has pulled apart, the break was the result of defective riveting, permitting the rivets to pull out. In no case has a rivet been found sheared off, and even one good rivet appears to be sufficient to prevent rupture. The explanation is found in the high frictional resistance between the band and the pipe, which distributes the weakness of a bad splice over several adjacent turns of the band around the pipe. The band loosens a few turns only on either side of a parted splice, generally not more than three. In no case has any pipe been removed from the trench, repairs being made without interruption to the flow of water.
It is desirable to substitute welding for the riveting of these splices. The trouble is not present with the round band, the wrapped splice of the latter giving practically 100% efficiency.
The flat band was chosen for this work because it is the more effectively buried in and protected by the asphalt, and will not crush the soft wood staves under high pressure. The longevity of either the flat or the round steel band is dependent primarily on effective protection against contact with corrosive elements. Wrought iron should be used for this kind of service, and, for the same reason, for many other purposes. Engineers and consumers should join in some comprehensive and effective plan to bring back the old-time production of high-grade wrought iron.
Wood Staves.—The staves of this pipe are of Michigan and Canadian white pine. This pine cannot now be had of clear stuff or in long lengths in large quantities; otherwise, it is unexcelled. Douglas fir and yellow pine, coarser and harder woods, have the advantages of clear lumber and long length. Cypress is not as plentiful, and redwood is costly. The mill tests did not determine definitely the minimum degree of seasoning necessary, and press of time compelled the acceptance of some rather green lumber. Service tests do not show that there is any abnormal leakage from pipe made of such lumber, and it could not now be distinguished in the trench by such tests. Undoubtedly, however, thorough air seasoning should be required.
Bored Pipe.—Owing to its small size, a part of the 3-1/2-in. pipe was bored from the log. This was a mistake, for bored pipe has a rough interior and a reduced capacity. The inspection and culling are difficult and unsatisfactory, and imperfections readily apparent in a stave frequently escape detection in bored pipe.
Pipe Joints.—The chamber and tenon of this pipe is an all-wood joint, 4 in. deep. An iron sleeve makes a better and stronger joint. It compensates for any lack of initial tension in the banding over the chamber of the wood joint, and secures full advantage of the swelling of the wood. Cast iron is better than steel; it is more rigid, and its granulated surface breaks up the smoothness of the wood surface swelling against it. One objection to the cast-iron sleeve is that of cost, but it adds 4 in. to the effective length of every section of pipe, as compared with the wood joints. On the Pacific Coast, a banded wood-stave sleeve is used with success.
Coating.—To preserve the banding from corrosion and the wood from exterior decay, the pipe is thoroughly enveloped in refined asphalt having a flow-point adjusted to the prevailing temperature during shipment and laying. One grade can be used through a considerable range of temperature. This coating endured a 2000-mile shipment successfully. Each piece was carefully inspected along the trench, and any break in the coating was thoroughly painted with hot asphalt. Enough of the latter came in barrels, with the pipe, from the factory.
The first 37 miles of this pipe has been in service for two years. Recent inspections show the coating to be in excellent condition and the steel underneath to be bright and clean. In some cases, where the initial pressure and leaking between the staves of the dry pipe were great, the escaping air and water lifted the coating into bubbles. At some points where this lifting was great enough to rupture the asphalt, and the soil is heavily charged with alkali, some corrosion has begun.
The integrity and impermeability of this asphalt coat are quite as vital as constant saturation. This coating protects the entire pipe from exterior contact with destructive agencies. With such effective exterior protection, a constantly full pipe is not so imperative. In the exterior