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قراءة كتاب Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910 The New York Tunnel Extension of the Pennsylvania Railroad. The East River Tunnels. Paper No. 1159

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Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910
The New York Tunnel Extension of the Pennsylvania Railroad.
The East River Tunnels. Paper No. 1159

Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910 The New York Tunnel Extension of the Pennsylvania Railroad. The East River Tunnels. Paper No. 1159

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above its original position and about 8 ft. above the tunnel openings. This time, instead of the two small shafts which were in use during the sinking of the caisson, a large steel shaft with a T-head lock was built. This is illustrated in Fig. 2, Plate LXIV. The shaft was 8 ft. in diameter. Inside there was a ladder and an elevator cage for lowering and hoisting men and the standard 1-yd. tunnel cars. At the top, forming the head of the T, there were two standard tunnel locks.

Manhattan Shafts.

A permanent shaft, similar to the river shafts in Long Island City, was constructed at Manhattan over each pair of tunnels. Each shaft was located across two lines, with its longer axis transverse to the tunnels. Plate XIII shows their relative positions. They were divided equally by a reinforced concrete partition wall transverse to the line of the tunnels. On completion, the western portions were turned over to the contractor for the cross-town tunnels for his exclusive use.

South Shaft.—Work on the south shaft was started on June 9th, 1904, with the sinking of a 16 by 16-ft. test pit in the center of the south half of the south shaft, which reached disintegrated rock at a depth of about 20 ft.

Starting in August, the full shaft area, 74 by 40 ft., was taken out in an open untimbered cut to the rock, and a 20 by 50-ft. shaft was sunk through the rock to tunnel grade, leaving a 10 or 12-ft. berm around it. (Fig. 1, Plate LXX.)

The erection of the caisson was started, about the middle of January, on the rock berm surrounding the 20 by 50-ft. shaft and about 15 ft. below the surface. Fig. 3, Plate LXIV, shows the cutting edge of the caisson assembled. The excavation of the small shaft had shown that hard rock and only a very small quantity of water would be encountered, and that the caisson need be sunk only a short distance below the rock surface. Therefore, no working-chamber roof was provided, the caisson was built to a height of only 40 ft., and the circular openings were permanently closed.

The assembling of the caisson took 2-1/2 months, and on April 2d lowering was started. Inverted brackets were bolted temporarily to the cutting-edge stiffening brackets, and the sinking was carried on by methods similar to those used at Long Island. The jacks and blocking supporting the caisson are shown in Fig. 4, Plate LXIV. As soon as the cutting edge entered the rock, which was drilled about 6 in. outside of the neat lines, the space surrounding the caisson was back-filled with clay and muck to steady it and provide skin friction. As the friction increased, the walls were filled with concrete, and as the caisson slowly settled, it was checked and guided by blocking. The cutting edge finally came to rest 31 ft. below mean high water, the sinking having been accomplished in about seven weeks, at an average rate of 0.50 ft. per day.

The final position of the cutting edge in relation to its designed position is shown in Table 1.

A berm about 4 ft. wide was left at the foot of the caisson below which the rock was somewhat fissured and required timbering. The cutting edge of the caisson was sealed to the rock with grout on the outside and a concrete base to the caisson walls on the inside, the latter resting on the 4-ft. berm. Following the completion of the shaft, the permanent sump was excavated to grade for use during construction.

North Shaft.—The north shaft had to be sunk in a very restricted area. The east side of the caisson cleared an adjoining building at one point by only 1 ft., while the northwest corner was within the same distance of the east line of First Avenue. As in the case of the Long Island shafts, the steelwork for only the lower 40 ft. was ordered at the start. This height was completely assembled before sinking was begun. The caisson was lowered in about the same manner as those previously described. The bearing brackets for the hydraulic jacks were attached, as at the south shaft, to the inside of the cutting-edge brackets. The east side of the caisson was in contact with the foundations of the neighboring building, while the west side was in much softer material. As a consequence, the west side tended to settle more rapidly and thus throw the caisson out of level and position. To counteract that tendency, it was necessary to load the east wall heavily with cast-iron tunnel sections, in addition to the concrete filling in the walls.

Soon after sinking was begun, a small test shaft was sunk to a point below the elevation of the top of the tunnels. The rock was found to be sound, hard, and nearly dry. It was then decided to stop the caisson as soon as a foundation could be secured on sound rock. The latter was found at a depth of 38 ft. below mean high water. With the cutting edge seated at that depth, the top of the caisson was only 2 ft. above mean high water, and as this was insufficient protection against high tides, a 10-ft. extension was ordered for the top. Work, however, went on without delay on the remainder of the excavation. The junction between the cutting edge and the rock was sealed with concrete and grout. The caisson was lowered at an average rate of 0.53 ft. per day. The size of the shaft below the cutting edge was 62 ft. 7 in. by 32 ft. The average rate of excavation during the sinking in soft material was 84 cu. yd. per day. The average rate of rock excavation below the final position of the cutting edge was 125 cu. yd. per day. There were night and day shifts, each working 10 hours. Excavation in earth cost $3.96 per cu. yd., of which $1.45 was for labor and $2.51 for top charges, etc. The excavation of rock cost $8.93 per cu. yd., $2.83 being for labor and $6.10 for top charges.

The final elevations of the four corners of the cutting edge, together with their displacement from the desired positions, are shown in Table 1.

River Tunnels.

The four river tunnels, between the Manhattan and Long Island City shafts, a distance of about 3,900 ft., were constructed by the shield method. Eight shields were erected, one on each line in each shaft, the four from Manhattan working eastward to a junction near the middle of the river with the four working westward from Long Island City. Toward the end of the work it was evident that the shields in Tunnels B, C, and D would meet in the soft material a short distance east of the Blackwell's Island Reef if work were continued in all headings. In order that the junction might be made in firm material, work from Manhattan in those three tunnels was suspended when the shields reached the edge of the ledge. The shields in Tunnel A met at a corresponding point without the suspension of work in either. An average of 1,760 ft. of tunnel was driven from Manhattan and 2,142 ft. from Long Island City.

Plate LXV, Fig. 1.--Shield Fitted with Sectional Sliding Hoods and Sliding Extensions to the Floors.

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