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قراءة كتاب A Dictionary of Arts, Manufactures and Mines containing a clear exposition of their principles and practice

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A Dictionary of Arts, Manufactures and Mines
containing a clear exposition of their principles and practice

A Dictionary of Arts, Manufactures and Mines containing a clear exposition of their principles and practice

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دار النشر: Project Gutenberg
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known by its taste and smell under the name of vinegar.

Genuine wine or raisin vinegar differs from that formed either from apples, or sugar, beer, &c., in containing wine-stone or tartar; by which peculiarity it may be distinguished, except in those cases where crude tartar has been artificially added to the other vinegars, as a disguise. Barley-malt vinegar contains some phosphoric acid, in the state of phosphate of lime or magnesia, derived from the grain.

After these general observations upon acetification, we shall now proceed to describe the processes for manufacturing vinegar on the commercial scale.

1. Wine vinegar.—The first consideration with a vinegar maker is a good fermenting room, in which the wines may be exposed to a steady temperature, with an adequate supply of atmospherical air. As this air is soon deprived of its oxygenous constituent, facilities ought to be provided for a renewal of it by moderate ventilation. The air holes for this purpose ought to be so contrived that they may be shut up when the temperature begins to fall too low, or in windy weather. The best mode of communicating the proper warmth to a chamber of this kind is by means of fire-flues or hot water pipes, running along its floor at the sides and ends, as in a hothouse; the fireplace being on the outside, so that no dust may be created by it within. The flue is best made of bricks, and may have a cross section of 10 or 12 inches by 15 deep. The soot deposited, even when coals are burned, will find ample space in the bottom of the flue, without interfering essentially with the draught, for a very long period, if it be made of the above dimensions. Low-roofed apartments are preferable to high ones; and those built with thick walls, of imperfectly conducting materials, such as bricks, lined with lath and plaster work. Should the chamber, however, have a high ceiling, the fermenting tuns must be raised to a suitable height on scaffolding, so as to benefit by the warmest air. Sometimes the vinegar vessels are placed at different levels; in which case the upper ones acetify their contents much sooner than the under, unless they are emptied and filled alternately, which is a good plan.

Orleans is the place most famous for vinegars. The building there destined to their manufacture is called a vinaigrerie, and is placed, indifferently, either on the ground floor or the floor above it; but it has always a southern exposure, to receive the influence of the sunbeams. The vessels employed for carrying on the fermentation are casks, called mothers. Formerly they were of a large capacity, containing about 460 litres (115 gallons, Eng.); but at the present day they are barrels of half that capacity, or somewhat less than an old English hogshead. It is now known that the wine passes sooner into vinegar the smaller the mass operated upon, the more extensive its contact with the air, and the more genial its warmth. These casks were formerly arranged in three ranks by means of massive scaffolding; they are now set in four ranks, but they rest on much smaller rafters, sustained by uprights, and can be packed closer together. The casks, which are laid horizontally, are pierced at the upper surface of their front end with two holes: one, to which the name of eye is given, is two inches in diameter; it serves for putting in the charge, and drawing off the vinegar when it is made; the other hole is much smaller, and is placed immediately alongside; it is merely an air hole, and is necessary to allow the air to escape, because the funnel completely fills the other hole in the act of filling the cask.

When new vessels are mounted in a vinegar work, they must be one third filled with the best vinegar that can be procured, which becomes the true mother of the vinegar to be made; because it is upon this portion that the wine to be acidified is successively added. At the ordinary rate of work, they put at first upon the mother, which occupies one third of the vessel, a broc of 10 litres of red or white wine; eight days afterwards they add a second broc; then a third, and a fourth, always observing the same interval of time, 8 days. After this last charge, they draw off about 40 litres of vinegar, and then recommence the successive additions.

It is necessary that the vessel be always one third empty if we wish the acetification to go on steadily; but as a portion of the tartar and the lees forms and accumulates in the lower part of the cask, so as eventually to counteract the fermentation, the time arrives when it is requisite to interrupt it, in order to remove this residuum, by clearing out all the contents. The whole materials must be renovated every 10 years; but the casks, if well made and repaired, will serve for 25 years.

We have mentioned a definite period at which the vinegar may be drawn off; but that was on the supposition that the process had all the success we could wish: there are circumstances, difficult to appreciate, which modify its progress, as we shall presently show. We ought, therefore, before discharging the vinegar, to test and see if the fermentation has been complete. We proceed as follows: we plunge into the liquor a white stick or rod, bent at one end, and then draw it out in a horizontal direction: if it be covered with a white thick froth, to which is given the name of work (travail), we judge that the operation is terminated; but if the work, instead of being white and pearly, be red, the manufacturers regard the fermentation to be unfinished, and they endeavour to make it advance, by adding fresh wine, or by increasing the heat of the apartment.

It is not always easy to explain why the fermentation does not go on as rapidly in one case as in another. There are even certain things which seem at present to be entirely inexplicable. It happens sometimes, for example, that although all the vessels have been equally charged, and with the same wine, yet the fermentation does not form in the same manner in the whole; it will move rapidly in some, be languid, or altogether inert, in others. This is a very puzzling anomaly; which has been ascribed to electrical and other obscure causes, because it is not owing to want of heat, the casks in the warmest positions being frequently in fault; nor to the timber of the cask. It, however, paralyses the process so completely that the most expert vinegar makers have nothing else for it, when this accident happens, than to empty entirely what they call the lazy cask, and to fill it with their best vinegar. The fermentation now begins, and proceeds as well in it as in the others. See Fermentation.

We must here make an important remark, relatively to the temperature which should prevail in the fermentation room. In many chemical works we find it stated, that the heat should not exceed 18° R., or 65° Fahr., for fear of obtaining bad products. But the vinegar makers constantly keep up the heat at from 24° to 25° R., 75° to 77° F.; when the acetification advances much more rapidly, and the vinegar is equally strong. The best proof of this heat not being too high is, that under it, the vessels in the upper part of the room, work best and quickest. In Orleans, cast-iron stoves and wood fuel are used for communicating the requisite warmth.

Before pouring the wine into the mothers, it is clarified in the following manner. There are tuns which can contain from 12 to 15 pieces of wine. Their upper end has at its centre an opening of four or five inches diameter, which may be closed afterwards with a wooden cover; this opening is for the purpose of receiving a large funnel. The inside of the tun is filled with chips of beechwood, well pressed down. The wine is poured upon these chips, allowed to remain for some time, and then gently drawn off by a pipe in the lower part of the vessel. The lees are deposited upon the chips, and the wine runs off quite clear. However, it happens sometimes, notwithstanding this precaution, that the vinegar, after it is made, requires to be clarified, more particularly if the wine employed had been weak. The vinegar must be filtered in the same way; and it derives an advantage from it, as the products of different casks get thereby mixed and made uniform.

By this Orleans method several weeks elapse before the acetification is finished; but a plan has been lately devised in Germany to quicken greatly the acid fermentation by peculiar constructions. This system is called, the quick vinegar work, because it will complete the process in the course of 2 or 3 days, or even in a shorter time. It depends, chiefly, upon the peculiar construction of the fermenting vessels, whereby the vinous liquor is exposed on a vastly expanded surface to the action of the atmospheric air.

An oaken tub, somewhat narrower at the bottom than the top, from 6 to 7 feet high and 3 feet in diameter, is furnished with a well-fitted grooved, but loose, cover. About half a foot from its mouth, the tub has a strong oak or beech hoop fitted to its inside surface, sufficiently firm to support a second cover, also well fitted, but moveable. The space under this second cover is destined to contain the vinous liquor, and in order to bring it very amply into contact with the atmosphere, the following contrivances have been resorted to: This cover is perforated, like a sieve, with small holes, of from 1 to 2 lines in diameter, and about 112 inch apart. Through each of these holes a wick of pack-thread or cotton is drawn, about 6 inches long, which is prevented from falling through by a knot on its upper end, while its under part hangs free in the lower space. The wicks must be just so thick as to allow of the liquor poured above the cover passing through the holes in drops. The edges of the lid must be packed with tow or hemp to prevent the liquor running down through the interval.

The whole lower compartment is now to be filled with chips of beechwood up to nearly the perforated cover. The liquor, as it trickles through the holes, diffuses itself over the chips, and, sinking slowly, collects at the bottom of the tub. The chips should be prepared for this purpose by being repeatedly scalded in boiling water, then dried, and imbued with hot vinegar. The same measures may also be adopted for the tub. To provide for the renewal of the air, the tub is perforated at about a foot from its bottom with eight holes, set equally apart round the circumference, two thirds of an inch wide, and sloping down, through which the air may enter into this lower compartment, without the trickling liquor being allowed to flow out. In order that the foul air which has become useless may escape, four large holes are pierced in the sieve cover, at equal distances asunder and from the centre, whose united areas are rather smaller than the total areas of the holes in the side of the tub. Into these four holes open glass tubes must be inserted, so as to stand some inches above the cover, and to prevent any of the liquor from running through them. The proper circulation of the air takes place through these draught holes. This air may afterwards pass off through a hole of 212 inches diameter in the uppermost cover, in which a funnel is placed for the supply of liquor as it is wanted to keep up the percolation.

The temperature of the fermenting compartment is ascertained by means of a thermometer, whose bulb is inserted in a hole through its side, and fastened by a perforated cork. The liquor collected in the under vessel runs off by a syphon inserted near its bottom, the leg of which turns up to nearly the level of the ventilating air pipes before it is bent outwards and downwards. Thus the liquor will begin to flow out of the under compartment only when it stands in it a little below the sieve cover, and then it will run slowly off at the inclined mouth of the syphon, at a level of about 3 inches below the lower end of the glass tubes. There is a vessel placed below, upon the ground, to receive it. The tub itself is supported upon a wooden frame, or a pier of brickwork, a foot or 18 inches high.

A tub constructed like the above is called a GRADUATION VESSEL, which see. It is worked in the following way:—The vinegar room must be, in the first place, heated to from 100° to 110° F., or till the thermometer in the graduation vessel indicates at least 77°. The heat may then be modified. We now pour through the uppermost cover of the tub a mixture, warmed to 144° F., of 8 parts proof spirits, 25 parts soft water, 15 parts of good vinegar, and as much clear wine or beer. The water should be first heated, and then the vinegar, spirits, and wine may be added to it. Of this mixture, so much should be poured in as is necessary to cover over the second lid, 2 or 3 inches deep, with the liquor; after which, the rest may be poured slowly in, as it is wanted.

When the liquor has run for the first time through the graduation vessel, it is not yet sufficiently acidified; but the weak vinegar collected in the exterior receiving cistern must be a second time, and, if need be, a third time, passed through the graduation tub, in order to convert all the alcohol into acetic acid. In general, we may remark, that the stronger the vinous liquor the more difficult and tedious is its conversion into vinegar, but it is so much the stronger. To lessen this difficulty somewhat, it would be well not to put all the spirits at first into the wash, or mixed liquors, but to add a little more of it at the second and the third running, especially when we desire to have very strong vinegar.

After the graduation vessel has been some days at work, it is no longer necessary to add vinegar to the mixture of spirits and water, since the sides of the graduation tub, the beech chips, and the packthreads, are all impregnated with the ferment, and supply its place. The mixture must, however, be always maintained at the temperature of 100°.

Instead of the above mixture of brandy, water, and wine, we may employ, according to Dingler, a clear fermented wort of malt, mixed with a little spirits. The perfect vinegar, which collects in the receiving cistern, may be immediately racked off into the store casks for sale.

It has been objected to this process, that, in consequence of the mixture of saccharine and glutinous materials, which are contained in beer or worts, along with the acetous fermentation, there is also, partially, a vinous fermentation, and much carbonic acid, thereby disengaged, so as to obstruct the acetification. This obstruction may be remedied by a freer circulation of air, or by the exposure of quicklime in the chamber. It is a more substantial objection, that, from the addition of beer, &c., more lees, or dregs, are deposited in the graduation tub, whereby a more frequent cleansing of it, and of the beech chips, with a loss of time and vinegar, becomes necessary. The only mode of obviating this difficulty is, to take well-clarified fermented wash.

Another evil attendant on the quick process is, the evaporation of the spirituous liquors. Since, in the graduation tub, there is a temperature of 110°, it is impossible to avoid a loss of spirit from the circulation and efflux of the air. The air, indeed, that issues from the top hole in the uppermost cover, might be conducted over an extensive surface of fresh water, where its spirit would be condensed in a great measure. But, after all, this fear of great loss is, I believe, groundless; because the spirit is rapidly acidified by the oxygen of the air, and thereby rapidly loses its volatility.

The supply of the warm wash should

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