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قراءة كتاب Records of Steam Boiler Explosions
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disastrous result and the damage done, which, although useful as far as they go, do not in the least assist in arriving at the cause of explosion. The really important particulars, such as the description and construction of the boiler, its dimensions, and the pressure at which it worked, are in most cases omitted altogether.
The record of explosions presented to the Institution contains a list of the boiler explosions in each year of the present century, as far as known to the writer, with the names of the places, and the description and sizes of the boilers, and the supposed cause of explosion, together with references to the books or papers from which further information may be obtained. Of course many of the explosions have to be put down as uncertain in some of the particulars; but every year improves the record, as fresh information is obtained, and with the assistance of the members of this Institution it might be made far more perfect and extensive.
The total number of explosions here recorded is 1046, and they caused the death of 4076 persons and the injury of 2903. The causes assigned for the several explosions are very numerous, and are no doubt incorrect in many cases; but they may be generally stated as follows:
397 | are too uncertain to place under any heading; but of the rest |
145 | were from the boilers being worn out, or from corrosion, or from deteriorated plates or rivets. |
137 | from over pressure, from safety valves being wedged or overweighted, in some cases intentionally, or from other acts of carelessness. |
125 | from faulty construction of boiler or fittings, want of stays, or neglect of timely repair. |
119 | from collapse of internal tubes, generally from insufficient strength. |
114 | from shortness of water, or from scurf preventing the proper contact of the water with the plates; or from improper setting so as to expose the sides of the boiler to the flame above the water line. |
9 | from extraneous causes, such as effect of lightning striking down the stacks upon the boilers, or from fire in the building or explosion of gas in the flues. |
1046 | total number of explosions. |
The exploded boilers were of the following descriptions:—
232 | are not sufficiently described to place under any head; but of the rest |
320 | were Marine boilers of various forms. |
141 | were Cornish, Lancashire, or other boilers internally fired. |
120 | were Locomotive, or other multitubular boilers. |
116 | were plain Cylindrical boilers, externally fired. |
64 | were Balloon or haystack, wagon, Butterley, British-tube, elephant, or Trevithick boilers. |
29 | were Portable, agricultural, upright, or crane boilers. |
14 | were Heating apparatus or kitchen boilers. |
10 | were Upright boilers attached to puddling or mill furnaces at ironworks. |
1046 | total number of explosions. |
The theories as to the causes of explosion have been numerous. In the early days of the steam engine, when the steam was used only as a condensing medium and the pressure in the boiler was frequently allowed to get below atmospheric pressure, many boilers were destroyed by the excess of the external atmospheric pressure becoming too great, causing them to be collapsed or crumpled up; and this led to the use of the atmospheric valve still found on old boilers. Even so lately as last year, 1865, a boiler in the neighbourhood of Bury, Lancashire, has suffered in this way by collapse from external pressure; its appearance after the accident is shown in Fig. 1, which is copied from a photograph. The early explosions were so palpably due to the weakness of the boilers, which compared with those of the present day were most ill constructed, that no one thought of any other cause than the insufficient strength of the vessel to bear the expansive force of the steam contained in it. When the advantages of high-pressure steam became recognized, and the boilers were improved so as to bear the increased strain, the tremendous havoc caused by an explosion led many to think that something more must be required than the expansive force of the steam to produce such an effect; and they appear to have attributed to steam under certain conditions a detonating force, or a sudden access of expansive power that overcame all resistance. To support this somewhat natural supposition, it was asserted that the steam became partially decomposed into its constituent gases, forming an explosive mixture within the boiler. That this belief is still sometimes entertained is seen from the verdict of a jury even in the present year, 1866, in the case of the explosion of a plain cylindrical boiler at Leicester, shown in Fig. 2, the real cause of which appears to have been that the shell of the boiler was weakened by the manhole. It seems hardly necessary to point out the fallacy of imagining decomposition and recomposition of the steam to take place in succession in the same vessel without the introduction of any new element for causing a change of chemical combination; but it is necessary to refer to this supposition, as the idea is shown to be not yet extinct.
Again it has been asserted that the steam when remaining quite still in the boiler becomes heated much beyond the temperature due to the pressure; and that therefore when it is stirred or mixed or brought more in contact with the water by the opening of a valve or other cause, the water evaporates so rapidly as to produce an excessive pressure by accumulation of steam. In support of this view the frequency of explosions upon the starting of the engine after a short stand is adduced; but it is very doubtful whether by this means a sufficient extra pressure could be produced to cause an explosion, unless the boiler had been previously working up to within a very small margin of its strength. Explosions are seldom caused by a sudden increase of pressure, but rather by the pressure gradually mounting to the bursting point, when of course the effect is sudden enough. Nor is it necessary in many cases to look for much increase of pressure as the cause of explosion; for it is far more often the case that the strength of the boiler has gradually degenerated by wear or corrosion, until unable to bear even the ordinary working pressure. It is so very easy, when examining the scene of an explosion, for the first cause of rupture to be confounded with the causes of the subsequent mischief, that in many cases erroneous conclusions have been arrived at in this way.
The most important points to find out in connection with any explosion