قراءة كتاب The Dyeing of Cotton Fabrics: A Practical Handbook for the Dyer and Student

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The Dyeing of Cotton Fabrics: A Practical Handbook for the Dyer and Student

The Dyeing of Cotton Fabrics: A Practical Handbook for the Dyer and Student

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دار النشر: Project Gutenberg
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soda, and the pieces run from end to end, while the liquor is being heated to the boil—usually half to three-quarters of an hour is sufficient. Then the alkali liquor is run out, clean water run into the jigger and the pieces washed, after which the dyes, etc., are run into the jigger and the dyeing done. There is usually used 2 lb. to 3 lb. of caustic soda, or 3 lb. to 4 lb. of soda for each 100 lb. of goods so treated.

If the ordinary dyeing machines are not used for this purpose, then the ordinary bleachers' kiers may be used. These will be described presently.

Bleaching of Cotton.—Cotton is bleached in the form of yarn, or in the finished pieces. In the latter case the method depends very largely on the nature of the fabric; it is obvious that fine fabrics, like muslins or lace curtains, cannot stand the same rough treatment as a piece of twilled calico will. Then, again, the bleaching process is varied according to what is going to be done with the goods after they are bleached; sometimes they are sent out as they leave the bleach-house; again, they may have to be dyed or printed. In the first case the bleach need not be of such a perfect character as in the last case, which again must be more perfect than the second class of bleach. There may be recognised:—

(1) Market or white bleach. (2) Dyers or printers' bleach. (3) Madder bleach.

As the madder bleach is by far the most perfect of the three, and practically includes the others, this will be described in detail, and differences between it and the others will be then pointed out. A piece is subjected to the madder

bleach which has afterwards to be printed with madder or alizarine. Usually in this kind of work the cloths are printed with mordant colours, and then dyed in a bath of the dye-stuff. This stains the whole of the piece, and to rid the cloth of the stain where it has to be left white, it is subjected to a soap bath. Now, unless the bleach has been thorough, the whites will be more or less stained permanently, and to avoid this cloths which are to be printed with alizarine colours are most thoroughly bleached. The madder bleach of the present day generally includes the following series of operations:—

(1) Stitching. (2) Singeing. (3) Singeing wash. (4) Lime boil. (5) Lime sour. (6) Lye boil. (7) Resin boil. (8) Wash. (9) Chemicing. (10) White sour.

(1) Stitching.—The pieces are fastened together by stitching into one long rope, which is passed in a continuous manner through all operations in which such a proceeding is possible. This stitching is done by machines, the simplest of which is the donkey machine, whereby the ends of the pieces, which are to be stitched together, are forced by a pair of cogwheels working together on to the needle carrying a piece of thread, this is then pulled through and forms a running stitch, a considerable length of thread being left on each side so as to prevent as far as possible the pulling asunder of the pieces by an accidental drawing out of the thread.

Birch's sewing machine is very largely used in bleach works. It consists essentially of a Wilcox & Gibb machine fitted on a stand so as to be driven by power. The pieces are carried under the needle by a large wheel, the periphery of which contains a number of projecting pins that, engaging in the cloth, carry it along.

There is also a contrivance by which these pieces to be sewn can be kept stretched, this takes the form of an arm with clips at the end, which hold one end of the cloth while it is running through the machine. The clip arrangement is automatic, and just before the end passes under the needle it is released, and the arm flies back ready for the next piece; it is, however, not necessary to use this arm always. This machine gives a chain stitch sufficiently firm to resist a pull in the direction of the length of the pieces, but giving readily to a pull at the end of the thread.

The Rayer & Lincoln machine is an American invention, and is much more complicated than Birch's. It consists of a sewing machine mounted on the periphery of a large revolving wheel. This carries a number of pins, which, engaging in the cloth to be stitched, carry it under the needle of the machine. Besides sewing the pieces together this machine is fitted with a pair of revolving cutters which trim the ends of the pieces as they pass through in a neat clean manner. There is also an arrangement to mark the pieces as they are being stitched. Like Birch's it produces a chain stitch.

What is important in sewing the ends of pieces together is to get a firm uniform stitch that lies level with the cloths without any knots projecting, which would catch in the bleaching machinery during the processes of bleaching, and this might lead to much damage being done.

Should it be necessary to mark the pieces so that they can be recognised after bleaching, the best thing to use is printers' ink. Gas tar is also much used, and is very good for the purpose. Coloured inks do not resist the bleaching sufficiently well to be used satisfactory. Vermilion and Indian red are used for reds, yellow ochre is the fastest of the yellows, there is no blue which will stand the process, and Guignet's green is the only green that will at all resist

the process, umber will serve for brown. All these colours are used in the form of printing ink.

The next operation is a very important one, which cannot be too carefully carried out, that is:—

(2) Singeing.—For printing bleaches the cloths are singed. This has for its object the removal from the surface of the cloth of the fine fibres with which it is covered, and which would, if allowed to remain, prevent the designs printed on from coming out with sufficient clearness, giving them a blurred appearance.

Singeing is done in various ways, by passing the cloth over a red-hot copper plate, or over a red-hot revolving copper cylinder, or through a coke flame, or through gas flames, and more recently over a rod of platinum made red hot by electricity.

Plate singeing is the oldest of these methods and is still largely used. In this method a semi-cylindrical copper plate is heated in a suitable furnace to a bright red heat, the cloths are rapidly passed over it, and the loose fibres thereby burnt off. One great trouble is to keep the plate at one uniform heat over the whole of its surface, some parts will get hotter than others, and it is only by careful attention to the firing of the furnace that this can be obtained. To get over these difficulties Worral introduced a roller singeing machine in which the plate was replaced by a revolving copper roller, heated by a suitable furnace; the roller can be kept at a more uniform temperature than the plate. The singe obtained by the plate and roller is good, the principal fault being that if the cloths happen to get pressed down too much on the hot plate the loose ends are not burnt off as they should be. With both plate and roller the cloths are singed only on one side, and if both sides require to be singed a second passage is necessary. Both systems still retain their hold as the principal methods in use, notwithstanding the introduction of more modern methods.

Singeing by passing the cloths over a row of Bunsen burners has come largely into use. This has the great advantage of being very cleanly, and of doing the work very effectually, much more thoroughly than any other method, which is due to the fact that while in the methods described above only the loose fibres on the surface are burnt off; with gas all the loose fibres are burnt off. This is brought about by the gas flame passing straight through the cloth. It is not necessary to describe the gas singeing machine in detail. Singeing

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